Tuesday, November 17, 2015

Special Characteristics of a Steel Hopper

Steel hoppers are ideal for a wide range of applications. Their durability allows companies to save money in the long run and make sure that all materials handling operations are performed safely and efficiently. Certain characteristics can make a steel hopper more durable, reliable, and safer to use, especially for applications like food, beverage, and chemical manufacturing, transport, or disposal, or for harvesting needs. Here are some of the characteristics that you should be looking for in a steel hopper:

        Stainless steel – Durable hoppers have austenitic stainless steel bodies and a mild steel base that is hot dipped and galvanized.

        Superior wear resistance – Look for steel hoppers that have an extruded and exclusively pierced trunnion track and taper pins.

        The capacity to carry a variety of loads – Self-dumping steel hoppers are manufactured to suit different capacities. Stainless steel hoppers with a capacity of 2,000 lbs to 4,000 lbs are good for lightweight applications, such as for handling light recyclables and paper, while larger hoppers with a 8,000-lb to 10,000-lb capacity can safely handle heavier and more demanding objects like hot ash and coal, and construction debris.

Be sure to choose an appropriate size with some special features to ensure a safer materials handling process. For instance, a large hopper for minerals and forgings must have a long box tube base with a slide bolt latch, a continuous stop bar, and base to body chains.

        Customizable to your needsOrder stainless steel hoppers for your specific type of application online. Find a reputable manufacturer of self-dumping hoppers and get in touch with their sales and engineering staff to discuss your specific ideas and needs. This way, you can be sure that you are using hoppers that can help you fulfill your materials handling requirements safely and efficiently. Most manufacturers of custom self-dumping hoppers can get back to you within a business day.

Five Benefits of Using Self Dumping Hoppers in Michigan

Michigan is home to a variety of industries and businesses that could use high-quality self-dumping hoppers to ensure safer and efficient materials handling processes. Self-dumping hoppers come in various sizes and capacities to suit any materials handling requirement. They are durable and made of high-gauge steel to ensure that they can hold up in the toughest and most demanding conditions. Here are five benefits of using self-dumping hoppers in your business:

1.       Durable – Investing in high-quality self-dumping hoppers can go a long way for your money. The most durable hoppers have a 12 or 10 gauge steel body and can hold up to 4,000 lbs, with a capacity of up to five cubic yards. Larger units are made of 3/16” plate steel or 1/4” plate steel to ensure the strongest hoppers in their class.
2.       The largest hoppers can hold up to 10 cubic yards – There are self-dumping hopper manufacturers that make larger products with up to 10,000 lbs capacities.

3.       There is a hopper for every application – You can find a hopper that is suitable for a wide range of applications, whether you need something for heavy construction materials, glass, hot ash, minerals, recyclables, and paper. Some manufacturers can customize self-dumping hoppers for your specific needs, so be sure to contact their engineering team to talk about your requirements. They can modify existing hoppers to suit specific applications.

4.       Safer materials handling – There are hoppers that have a continuous stop bar and base to body chains for additional reinforcement to the stops. A flip secure latch is standard on certain models of self-dumping hoppers. Double bottom support channels and three rows of back and side angles provide better reinforcement on the body, too.

5.       Reduce operation costs – The right self-dumping hopper can help increase productivity while minimizing operation costs. And because it can make materials handling safer, you can help reduce accidents and costs associated with sick days and injuries.

Simplifying Material Handling & Logistics Operations with Self Dumping Hopper

Using the right self dumping hopper will ensure a smoother workflow and increased productivity where logistics and materials handling are concerned. A self-dumping hopper that is made of 12 and 10 gauge steel bodies can hold anywhere between 2,000 lbs and 4,000 lbs of materials, such as light construction debris, wood, plastics, paper, lightweight recyclables, metal turnings, and aluminum cans. Using this type of self dumping hopper will ensure a safer and more secure way to allocate resources, plan production, and improve inventory control and management.

Reputable manufacturers of self-dumping hoppers have designed larger products that can handle heavier loads. If you are handling sawdust, construction materials, rubber, ash, and coal, consider a self dumping hopper with capacity of 4,000 to 8,000 lbs, and make sure that it is made of thick seven-gauge carbon steel and continuously welded inside. Look for a double bottom support channels and back and side angles for added reinforcement on the body, and base to body chains for extra reinforcement to the stops.

Self dumping hoppers can make your workplace safer, especially if your workers are tasked with extreme materials handling jobs. In this case, look for a heavy-duty hopper with 8,000 to 10,000 lbs. capacities that is made of 1/4” carbon steel. Look for features like a continuously welded body, exclusively extruded and pierced trunnion track with taper pins, and two rows of back and side angles with two bottom support channels. These heavy-duty hoppers can be used in applications like transporting and storing minerals, heavy construction materials, hot ash, concrete, and forgings.

Self dumping hoppers must be designed and manufactured according to your needs. Hence, there are manufacturers that can modify existing hoppers to make sure that they are suitable to your project. Consider customizing a self dumping hopper with special features that can help set your business apart from others while ensuring all the benefits of using this type of materials handling equipment to improve logistics and materials handling operations.

Overview of Scrap Hoppers

A good materials handling process must ensure the proper handling, storage, and disposal of scrap materials. Its goal must be to keep your workplace or jobsite safe and free of hazard. Self dumping hoppers are versatile pieces of equipment you can use for holding a wide range of scrap materials. They are made of high-quality and durable thick carbon steel to ensure resilience, even when they must handle the heaviest and most hazardous materials. Some manufacturers can customize self dumping hoppers for special needs, especially if you must handle scrap materials that require extra care and safety for transport, storage, and disposal.

A self dumping hopper with a 2,000 to 4,000 lbs capacity is sufficient for lightweight scraps like metal turnings, construction debris, aluminum cans, plastics, and wood. It is suitable for lightweight recyclables and paper, too. A good hopper for lightweight scraps must be made of 12 and 10 gauge carbon steel bodies with a continuously welded interior to ensure superior strength. Look for features like an exclusive extruded hole, a flip secure latch, and support channels.

For applications like glass, sawdust, ash, coal, and heavier construction materials, consider a self dumping hopper that can handle 4,000 to 8,000 lbs of materials. It is also ideal for handling more metal scraps and stampings. A good self dumping hopper for these applications must be made of seven-gauge carbon steel, and there must be a continuous stop bar and base to body chains to provide additional reinforcement on the body.

Self dumping hoppers that can handle 8,000 to 10,000 lbs of materials are designed for the most demanding and extra heavy materials handling requirements. They are made with 3/16” and 1/4” carbon steel and come with a 72-inch long box tube base with a sliding bolt latch to ensure safer materials handling. Consider looking for a model that comes with base to body chains, flip secure latch, and continuous stop bar. All these features will make a heavy duty scrap hopper ideal for hot ash, minerals, concrete, castings, and forgings.

Monday, January 5, 2015

The Many Uses of Dump Hoppers and Material Handling Equipment

Self dumping hoppers are designed and made for use in different home and industrial applications. They come in a wide variety of configurations to accommodate different materials. Hoppers feature structural bases and lip top edges for easy handling and processing of different loads. Self-dumping mechanisms are also used for convenient unloading and dumping of materials. They also come in light and heavy duty capacities for various applications.

Light duty hoppers are used for lightweight materials, particularly, bulky items or items that take up more space than weight. They are perfect for lightweight recycling, plant maintenance and for collecting all wood scrap, like pallets, saw dust, mills, and cabinets. Light duty hoppers are also ideal for collecting paper and cardboard and metal shavings.

Medium duty self dump hoppers, are practical alternatives to heavy-duty types for medium-weight materials. They offer the same strength and durability without the bulk of larger, heavy duty units. They are excellent for collecting and containing light metal scrap and all other material that lightweight dumping hoppers can handle, but in larger quantities and volumes. They are also ideal for debris, dense trash, and refuse clean-up.

Heavy duty hoppers are more suitable for industrial applications. They often feature more sophisticated designs and components for additional safety, given the volume of material they are built to handle. Heavy duty dumping hoppers are designed for safe handling of heavy scrap like metal, glass, and stone and they are more commonly seen in machine shops, commercial construction and in fabrication and glass industries.

For extra heavy jobs, there are also super-duty dumping hoppers that are built for extreme use and abuse. They are used for applications such as packed glass, stone, metal, and concrete handling and production, and require heavy duty machinery such as heavy duty forklifts to operate.

How Do Metal Hoppers Work?

Metal hoppers are used to handle various types of materials for different industrial applications. They come in varying configurations and capacities to accommodate various types of products. Standard metal hoppers or dumpers are commonly used to handle different types of dry materials, ranging from wood scrap, paper, cardboard, plastic, metal, glass, stone, and debris and refuse. Typical self dumping hoppers can be found in many industrial and manufacturing plants, ranging from lumber processing plants to scrap metal houses, commercial construction companies, metal processing, agricultural, and chemical industries, iron and steel foundries, machine shops, and forging operations.

Specialty hoppers also exist and they are mostly used for processing recycling materials and other applications like glass manufacturing, stone and glass fabrication, iron and steel foundries, sanitary collection service, petroleum exploration, and forging operations. Recycle and refuse hoppers, for example, usually include plastic lids to help contain recycling and refuse material. Like standard hoppers, they also often have self dumping mechanisms that allow the unit to return to an upright position after the release lever is pulled and the contents, dumped. Steel hoppers also feature in-built attachments for lifting via forklifts.

Low-profile hoppers, on the other hand, are designed with a lower height for positioning and loading in areas that have height restrictions. Open side hoppers, on the other hand, have a special design to allow handling of materials with different thicknesses and lengths. Ninety-degree dump hoppers are designed to collect shavings and chips from low-profile chip conveyors and tilt up to 90 degrees to allow effective dumping of contents. Flatbed dumpers are specifically designed with a flat-plate surface for sheet metal processing. They are designed for safe, fast, and easy handling of scrap skeletons. Lastly, mobile dump hoppers attach themselves to small trucks for transport and dumping of various types of construction and landscaping material.